Parts Manufacturing

Custom metal parts manufacturing — from a single unit to a series.

Not every part needed for production can be found among standard components. Equipment repair or upgrades, launching a new product, or replacing a worn component often require a part with specific dimensions, material, and functional parameters.

ELS Systems manufactures custom metal parts — from a single unit to series batches for industrial enterprises.

Production is carried out according to drawings, 3D models, and technical specifications. Depending on the part’s design, turning, milling, grinding, and other process operations can be combined.

When you need a part with individual parameters

Reasons for reaching out can vary: replacing a worn component, upgrading equipment, testing a new design solution, or supplying production with parts not available in standard retail.

ELS Systems manufactures:

• shafts, axles, bushings, and flanges;
• housing elements;
• plates, brackets, and supports;
• machine and mechanism components;
• assembly unit elements;
• prototypes;
• custom metal parts according to the customer’s documentation.

The feasibility of manufacturing a specific item is assessed based on its geometry, dimensions, material, tolerances, and other technical requirements.

From documentation to manufacturing technology

The process is determined after analyzing the drawing, 3D model, or technical specification. Specialists assess the design, required operations, critical dimensions, and tolerances, then select the appropriate equipment and processing technology.

If the source data is insufficient, ELS Systems’ design and engineering department can join the project.

This is relevant when the customer has a sketch, sample, or technical specification that needs to be refined into documentation suitable for starting production.

This approach allows the manufacturability of the part to be taken into account already at the production preparation stage.

Not a single operation — a full production route

A simple part sometimes needs only one type of machining. A more complex component may go through several stages in sequence: forming the main geometry, machining holes, slots, and mounting locations, and, if needed, grinding and other finishing operations.

ELS Systems’ production capabilities include:

• laser cutting;
• turning;
• milling;
• grinding;
• welding;
• painting;
• assembly.

For machining, we use, among others:

• SPINNER TTS-65 Duplex / Triplex — turning;
• HEDELIUS ACURA 85 MARATHON — 5-axis milling;
• HEDELIUS FORTE 65 Single 1320 EL — 3-axis milling.

Combining different technologies allows the production route to be shaped according to the design of a specific part, and the necessary operations to be carried out within a single project.

From a single unit to a series batch

A single unit may be needed for repair, replacing a component, or testing a design before launching a series. After testing, the design and documentation are refined if needed, and the agreed version moves into series production.

ELS Systems works with single-unit products, small batches, and series production.

Small-batch manufacturing is relevant for enterprises that need components regularly, but in a limited quantity. These can be spare parts, components of their own products, or elements of assembly units.

For repeatable batches, it is important to maintain the specified parameters and compliance with the agreed documentation. This ensures process stability and predictable results from batch to batch.

Materials for manufacturing parts

ELS Systems works with carbon and stainless steel, aluminum, and other non-ferrous metals.

The material can be specified directly in the drawing or technical specification. During production preparation, its properties, surface requirements, and the part’s subsequent operating conditions are taken into account.

These parameters determine the choice of technology, tools, and processing modes.

Quality control of the finished product

For a part installed in a mechanism or assembly unit, functional dimensions are especially important: mounting diameters, hole positions, mating surfaces, and other parameters defined by the documentation.

Quality control is performed according to the agreed requirements. If a part undergoes several process operations, the required parameters can be checked at the corresponding stages of production.

This allows control not only of the final result, but also of compliance during manufacturing.

Custom metal parts for industrial projects

For a B2B client, a single part is often just part of a bigger production task. An enterprise may need machined components, sheet blanks, a welded housing, or a finished assembly unit at the same time.

ELS Systems has its own production facility, so custom metal parts can be manufactured as individual items or as part of an integrated project.

Depending on the task, one production cycle can include laser cutting, bending, turning and milling, welding, painting, and assembly.

A customer can hand over for production not just a single part, but a kit of components or an assembly requiring several process operations in sequence.

From prototype to regular supply

The format of cooperation depends on the task. A new product may first need a single prototype or test batch, and after testing — regular manufacturing of an agreed quantity of components.

For industrial customers, this allows individual production items to be handed over to ELS Systems for regular manufacturing without having to look for a new contractor for different operations each time.

This format is especially convenient for enterprises gradually moving from developing and testing a new product to its series production.

What to provide for a quote

For a preliminary estimate, it is enough to send a drawing, 3D model, or technical specification. It is also advisable to indicate the material, required quantity of parts, accuracy requirements, and other important parameters.

If documentation is not yet ready, provide the available source data for technical review. ELS Systems specialists will assess the feasibility of production, determine the necessary operations, and prepare a proposal.

You can order a single part, a prototype, a small batch, or regular series manufacturing according to agreed documentation.

Send us a drawing or technical specification — ELS Systems specialists will determine the optimal production route and prepare a quote.

Related Services

Custom Parts Manufacturing is often combined with other production operations — everything can be ordered within a single production cycle:

Frequently Asked Questions