Automating a Finished-Goods Packaging Line
Automate a finished-goods packaging line without stopping production.
Product design — engineering documentation and 3D modeling.
To manufacture a new product, it is not enough to define only its shape and function. Production requires precise dimensions, materials, tolerances, the relative positioning of elements, joining methods, and other technical parameters.
ELS Systems’ own design and engineering department turns an initial idea, sketch, or technical specification into a technical solution and a documentation package suitable for further manufacturing.
The company works both on new projects and on existing designs that need to be checked, refined, or adapted to production conditions. The result of the work can be 3D models, assembly and detail drawings, specifications, and other necessary documentation in DWG, STEP, and PDF formats.
From sketch to technical solution
The source materials don’t have to be a ready-made set of drawings. The customer can provide a sketch, a description of the future product, an existing 3D model, a technical specification, or documentation that needs to be checked and supplemented.
At the start of the work, ELS Systems specialists determine the purpose of the design, its operating conditions, and the main requirements for the future product. After that, we assess which data is sufficient for design, and which parameters need to be further clarified.
This approach is especially important for industrial B2B projects, where a design must be not only functional, but also suitable for actual manufacturing, assembly, and subsequent operation.
3D modeling of parts and structures
A 3D model allows a product’s geometry to be worked through before production begins. At the modeling stage, we can check the main dimensions, the relative positioning of elements, mounting locations, joints between components, and the overall layout of the structure.
3D modeling is used for both individual parts and assembly units. If a product consists of several components, they can be assessed within a single design and possible compatibility issues can be identified in advance.
After the geometry is worked through, the 3D model is used as the basis for preparing drawings and passing the necessary data to production.
What’s included in the engineering documentation
The composition of the documentation depends on the product’s design and the customer’s task. For a simple part, a drawing with dimensions, tolerances, and technical requirements may be enough. For a more complex product, a set of documents needed for manufacturing and assembly is formed.
Development can cover:
- 3D models of parts and assembly units;
- detail drawings;
- assembly drawings;
- main dimensions, tolerances, and fits;
- material designations;
- specifications;
- technical requirements and other necessary data.
The scope of documentation is determined at the start of the work according to the task. This allows a package to be formed that meets the needs of a specific project and can be used at the following stages of its implementation.
Documentation prepared with manufacturing in mind
Drawings and a 3D model must not only correctly describe the geometry of the product, but also account for how it will be manufactured.
A design that looks optimal on screen can turn out to be complex or unprofitable to manufacture. For example, certain solutions can complicate machining, laser cutting, bending, welding, or subsequent assembly.
During design, ELS Systems specialists take into account the available production technologies and the anticipated sequence of operations. This allows the manufacturability of the design to be assessed before production starts and, if necessary, corrected at the design stage.
The connection between the design and engineering department and our own production facility makes it possible to immediately relate a technical solution to the real capabilities for manufacturing it.
Refinement and modernization of existing designs
Not every project needs to be created from scratch. An enterprise may have a ready-made 3D model, a set of old drawings, or a design that needs to be adapted to new conditions.
In such a case, ELS Systems specialists analyze the available materials and determine the scope of changes needed. This can be adjusting individual parts, changing dimensions, adapting a unit to new equipment, or preparing documentation for re-manufacturing.
This format is relevant during equipment modernization, replacement of individual units, restoration of designs, or preparation of an updated version of an existing product.
Design and ELS Systems’ own production
Design work can be either a standalone service or the first stage of an integrated production project.
If the customer needs not just a set of documentation, the developed design can be passed directly into ELS Systems’ production. Depending on the task, laser cutting, bending, turning and milling, welding, painting, and assembly are then carried out.
This format allows design and manufacturing to be linked within a single production process. The engineering documentation is used directly by the specialists working on manufacturing the product.
For the customer, this means being able to go from an initial idea or technical specification to a finished product without having to hand off the design and production parts to different contractors.
What tasks require design services
ELS Systems’ design and engineering department can be involved at different stages of creating a product. In particular, when it is necessary to:
- develop the design of a new product;
- create a 3D model of a part or assembly unit;
- prepare drawings for production;
- refine an existing design;
- adapt a product to specific equipment or a production area;
- prepare documentation for re-manufacturing;
- check the manufacturability of a design before starting production.
The specific scope of work is determined after analyzing the source data and requirements for the future product.
What to send the design department
To start the work, it is enough to send everything already available for the project: a technical specification, sketch, drawing, 3D model, photographs, or a description of the future product.
It is also important to state the purpose of the design, its operating conditions, and the main requirements to be taken into account. If some parameters are not yet defined, this can be clarified during the technical review.
ELS Systems specialists will analyze the source materials, determine the scope of work needed, and agree on the further order of design work.
You can reach out with either a ready-made technical specification or an initial idea, sketch, or design that needs refinement. If needed, design can become the first stage of subsequent product manufacturing at ELS Systems’ own production facility.
Related Services
Design & Engineering is often combined with other production operations — everything can be ordered within a single production cycle:
Frequently Asked Questions
What documentation formats do you deliver?
3D models, assembly and detail drawings, and specifications — in DWG, STEP, PDF.
Can you refine an existing design?
Yes, we work with new projects as well as existing designs that need review or adaptation.
Do you consider manufacturability during design?
Yes, we evaluate designs against available production technologies to avoid solutions that are difficult or costly to manufacture.
What should I provide to get started?
A technical brief, sketch, drawing, 3D model, photos, or a description of the future product.
